Currently Viewing Posts in Antibiotic-Free Production

Complete Control Over Mineral Supply Safeguards the Quality of Amlan International Products

Infographic advertising Amlan’s 80-plus year mineral science expertise and their company values.

As the animal health business of Oil-Dri® Corporation of America, Amlan International’s scientifically proven products are backed by Oil-Dri’s 80+ years of experience in mineral science. Amlan has access to the hundreds of millions of tons of mineral reserves that Oil-Dri, based and operating in the USA, selectively mines, processes and sells in a diverse range of industries throughout the world. Vertical integration allows Oil-Dri and Amlan to own every step of the production process and consistently deliver reliable non-medicated solutions to support animal protein producers around the world as they look to optimize animal health and production economics.

Safe Thermal Processing

The selectively-sourced raw material used in Amlan products is an all-natural mineral ingredient that contains high-capacity opal-CT lepispheres. This mineral is selected because its properties allow for thermal processing that is specifically talilored for each product. Thermal processing ensures the minerals’ structural integrity and optimizes the products’ broad utility, ultimately helping producers achieve normal animal health and meet their production goals.  

Independent Assessments for Regulatory Requirements

Each quarter, all Amlan product lots are assessed by an independent laboratory to ensure they comply with  regulatory requirements. These analyses ensure the mineral is below any established regulatory levels for dioxins (PCDD/F+PCB) and heavy metals (lead, cadmium, arsenic and mercury) in feed or food. This report is available upon request by contacting info@amlan.com. For both performance and safety, Amlan also performs extensive core drilling analyses of their raw material and selectively mines the highest quality raw materials for use in their products.

High-Quality Manufacturing Standards

All Amlan products are made to the highest industry standards for non-medicated feed additives to ensure their safety and consistent performance. Amlan’s quality systems are audited and certified annually by independent parties to demonstrate compliance.

Approved Feed Ingredients Only

Amlan’s feed additives only use ingredients that are approved for use in feed products by major regulatory bodies such as the U.S. FDA or the EU. This helps to secure the safety of the animal and, as Amlan’s products are developed for protein-producing animals, ensures end consumers are safe too. Amlan is proud to carry the Organic Materials Review Institute (OMRI) seal of approval on many of its products. OMRI Listed® products are approved for use in certified organic operations under the USDA National Organic Program.

High-Quality, Safe Products Are Paramount

Along with following ISO-9001 standards and a certified HACCP system, Amlan is also a certified International Safe Feed/Safe Food plant. This voluntary and independently certified program designed for the total feed industry establishes comprehensive standards of excellence that go beyond existing regulations to maximize food and feed safety. This certification assures customers that Amlan’s products are safe, healthy, trustworthy feed solutions. For all applicable products and production facilities, Amlan also meets the requirements set forth by FAMI/QS — a certification created exclusively for specialty feed ingredients and their mixtures. Many countries require the FAMI/QS certification to sell market specialty feed ingredients within their borders.

Mineral Technology Is the Amlan Difference

Amlan’s proprietary mineral technology is the foundation of their innovative products. In fact, multiple governments, including the United States, the European Union, China, Korea and Indonesia have recognized the unique mineral-based technology within Amlan’s products Varium® and NeoPrime® and have issued a patent for the products’ modes of action.

By leveraging their owned, unique mineral technology and committing to the highest quality standards, Amlan develops innovative and reliable natural, mineral-based feed additive solutions for poultry and livestock. To learn more about Amlan’s products, visit https://amlan.com/products/.

Exploring Necrotic Enteritis: Cause, Effects and Solutions

Computer-generated illustration of necrotic enteritis.

Necrotic enteritis is a common infectious disease that costs the poultry industry billions of dollars each year. With more and more poultry production systems moving toward the global objective of reduced in-feed use of antibiotics for growth promotion, maintaining a healthy intestinal environment now relies more heavily on other management methods to reduce the risk of necrotic enteritis development. Keep reading to learn more about the origins of necrotic enteritis, the relationship between necrotic enteritis and coccidiosis, and management of the disease risk in ABF production systems.

C. perfringens: The Cause of Necrotic Enteritis

Necrotic enteritis is caused by Clostridium perfringens types A and C: gram-positive, spore-forming anerobic bacteria. C. perfringens can be found throughout the poultry house environment and has spores which, under the right environmental conditions, can survive for long periods outside the bird. The normal microbiota of the bird contains C. perfringens, so its presence alone doesn’t necessarily indicate an issue. Instead, disease occurs when predisposing conditions in the bird cause overgrowth of the pathogen. There are multiple factors that can contribute to C. perfringens overgrowth including diet changes, immune status and stress, intestinal pathophysiology and concurrent infection with coccidiosis.

Multiple exotoxins can be produced by C. perfringens, including alpha-toxin and necrotic enteritis toxin B-like toxin (NetB). Alpha-toxin is cytotoxic to endothelial cells, red blood cells, white blood cells and platelets, whereas NetB toxin forms pores in cell membranes that allows electrolytes to rupture cells, causing cell death and necrotic lesions in the small intestinal mucosa. These two toxins are known to have a role in necrotic enteritis development.

Impaired Nutrient Adsorption

In healthy birds, the epithelium and mucus layer of the intestine form a selective barrier between internal tissues and the external environment (the intestinal lumen). The natural barrier allows nutrients through the intestinal wall but not pathogens and their biotoxins. When there is an overgrowth of C. perfringens, there is a breakdown of the defensive barrier. The damage to the intestinal wall hinders nutrient digestion and absorption and can allow toxins to enter the circulatory system.

Necrotic enteritis can present as either clinical or subclinical disease. The clinical form is characterized by high mortality, whereas subclinical disease causes decreased weight gain and increased feed conversion ratio (FCR). The increased FCR is due to the reduced nutrient digestibility and adsorption, resulting in compensatory feed intake.

Coccidiosis Can Increase Necrotic Enteritis Incidence

Coccidiosis is another common disease in poultry that causes a significant negative economic impact on production. It is an enteric disease caused by parasitic protozoa in the Eimeria genus. Part of the Eimeria life cycle includes invading intestinal epithelial cells, damaging the intestinal wall barrier. The damage that coccidia cause to intestinal epithelial cells promotes invasion by C. perfringens (as well as other pathogens), increasing the incidence of necrotic enteritis.

Necrotic Enteritis in Antibiotic-Free Production

Managing necrotic enteritis in an ABF production system requires detailed strategies including the use of vaccinations, diagnostic tools and natural feed additives. In some production systems, ionophores used to control coccidiosis may also be eliminated, which further heightens the importance of other management practices that keep birds free of diseases like coccidiosis and necrotic enteritis.

Management practices, such as biosecurity, sanitation, water quality and air quality, also require increased planning and monitoring in ABF systems. Reduced ventilation, increased litter moisture and poor husbandry can increase the incidence of necrotic enteritis. The quality and sanitation of eggs in the hatchery also needs to be managed well in ABF systems, so that birds have a healthy start to life.

Necrotic Enteritis Control Solutions

Along with management best practices, natural feed additives such as Varium® and Calibrin®-Z are available to help reduce the incidence of necrotic enteritis. Varium, a natural patented mineral-based feed formulation, can reduce challenges from pathogenic bacteria and their toxins, strengthen the intestinal barrier and activate the innate immune system to naturally defend against disease. In high challenge environments, Calibrin-Z, a broad spectrum biotoxin control feed additive, can be used on top of Varium to reduce the level of pathogens in the intestines that cause mortality, wet droppings, reduced feed efficiency and damage the integrity of the intestine.

Necrotic enteritis is a challenging disease for poultry producers, particularly those using an ABF production system. However, with best practice management strategies and inclusion of feed additives that promote intestinal health and function, poultry flock health can be improved, thereby reducing the risk of disease and maximizing production efficiency. To learn more about necrotic enteritis, keep checking the Education Center for other posts in the necrotic enteritis series.  

Reference

Chi, F. A Viable Adjunct or Alternative to Antibiotics: Meta-Analysis of Broiler Research Shows Natural Growth Promoter Delivers Feed Efficiency Equal to Antibiotics, Amlan International. https://amlan.com/product-category/feed-efficiency/

ABF Poultry Production Best Practice Series: Air Quality

Antibiotic-free poultry air quality infographic.

An effective poultry house ventilation system is essential for keeping litter dry, ammonia levels low and creating an environment that promotes healthy and efficient birds. This also includes managing the temperature and humidity to keep birds near their thermoneutral zone which will help drive weight gain and maximize feed conversion. Here, we take a closer look at what our industry experts consider air quality best practices for antibiotic-free poultry producers, as part of our series on strategies for producing antibiotic-free poultry.

Achieve Low Moisture and Ammonia Levels

Removing moisture from the poultry house is key for birds that are healthy and performing at their potential. Maintaining air movement, with fresh air coming in and stale air moving out, helps keep the floors and litter dry. As mentioned in our previous post on house environment and biosecurity, dry litter reduces the risk of disease and helps ammonia stay at acceptable levels.

Monitoring ammonia levels is an important factor for protecting bird health. If ammonia levels are too high it can irritate the birds’ nasal passages, trachea and eyes and cause dermatitis in paws, leading to poor performance. To keep birds safe, electrochemical, colorimetric or dosimeter tubes are available to monitor ammonia levels. Products can also be added to the litter to help minimize ammonia concentration, but keeping the litter dry (e.g., no leaking water lines) and providing adequate air flow and ventilation are important first steps.

Wet droppings due to poor intestinal health can also contribute to increased moisture and ammonia levels in the litter. Preventing enteric diseases, such as coccidiosis and necrotic enteritis, can help reduce the occurrence of diarrhea or wet droppings. Enteric diseases were traditionally controlled by antibiotics, but with the increase in antibiotic free production, natural alternatives are now available that can help maintain intestinal health and integrity.  

Maintain Thermoneutral Zone

Birds should be kept near their thermoneutral zone so that they are not cold or heat stressed and are better able to cope with other stress, such as pathogens in the environment. Controlling air temperature and humidity in the house is a large task as not only does the weather impact them, the birds themselves put out their own BTU which contributes to the overall heat and moisture in the house. 

If available, controllers can program fans and heating systems to try to maintain the temperature and humidity within a set range for the birds’ age. However, parts of the ventilation system can break, so it’s important to regularly perform a manual check to ensure everything is functioning correctly.

While it is important to keep birds warm in winter, it is also important that enough fresh air is introduced into the house to keep ammonia and moisture levels low. Once the cold air enters the house, negative pressure should be used to warm the air, then exhaust it, thereby picking up moisture and helping to dry the floor. Producers should consider the most efficient way that this can be achieved in their system.

In hot weather, large fans at the end of the house can push air movement through the house at more than 500 feet/minute. This fast air speed creates a wind chill that can drop the “feels-like” temperature by at least 10 °F. Other methods to keep the birds cool include evaporative cooling cells and foggers which create a fine mist over the birds. These need to be maintained well to avoid creating wet areas in the house. The water used in these systems should be good quality to avoid mineral build-up in the lines causing damage and introducing pathogens to the birds. More information on water quality can be found in our water quality ABF best practices post.

Back-up generators and emergency plans are essential for protecting birds and the farm from disastrous consequences in a power outage. Without adequate ventilation and air movement, the environment inside the house can become dangerous very quickly, in both cold and hot conditions. Houses are usually sealed tight to ensure efficient heating/cooling, but this means that humidity and temperature can increase very quickly during power failure, as well as CO2 levels and water vapor from the birds.

Providing an optimum poultry house environment with adequate ventilation, the right temperature and humidity for the birds’ age and low contaminants in the air is key for maximizing bird performance. Amlan is dedicated to developing next-generation technology to help poultry producers keep birds healthy and maintain productivity for life. Check our Education Center for other posts in our ABF production best practices series.

ABF Poultry Production Best Practice Series: House Environment and Biosecurity

Antibiotic-free poultry sanitation and hygiene infographic.

All poultry farms should maintain effective house sanitation and biosecurity practices to produce healthy and productive birds, but this is even more important when the goal is antibiotic-free (ABF) production. Here, we take a closer look at what our industry experts consider as best practices for house environment when producing ABF broilers, as part of our series on strategies for producing antibiotic-free poultry.

A Healthy Start to Life

Producing healthy flocks begins at the hatchery. It is important that the chick is provided a clean environment right from the start, and this includes while it is still in the egg. The hatchery should be kept clean, disinfected often and there should be no contamination on the egg pack. If in ovo vaccination is used, sanitary conditions are crucial to keep infection and 7-day mortality rates low. Keeping the chick’s stress low during transport and transition to the farm is also important for a healthy, productive bird.

Starting with a strong, healthy chick is important, as weak chicks are more likely to succumb to pathogens and have higher mortality rates. Once the chicks arrive at the house, they should immediately be provided with high-quality nutrients, which includes fresh, clean water as well as feed. Water quality best practices are discussed in another post that is part of our strategies for producing ABF poultry series.

Another important factor in producing a strong, healthy chick is a healthy breeder. A healthy breeder produces a better egg (e.g., superior shell quality) which means a safer start for the chick. To keep breeders healthy in a ABF system, feed additives can be used instead to ensure peak performance.

Effective Litter Management: Time Consuming but Essential

Litter management is critical to keeping birds healthy and productive and reducing disease challenges. The ideal litter has a depth of 3 to 4 inches and has low moisture and ammonia levels. When choosing an appropriate litter (e.g., pine shavings, rice hulls, hay, wheat straw), it is important to consider how well it absorbs moisture and if it can contaminate feeders easily.

In some cases, litter can be reused if any caked/wet litter is removed first. Wet litter can be prevented by managing water nipples, lines, pressure and height correctly and monitoring for leaks regularly. An effective ventilation system is also important for keeping litter dry, ammonia levels low and birds healthy. We will discuss the importance of air quality in a future ABF best practices post.

Our industry experts recommend allowing 14 days between batches to get the litter dried out. They also recommend windrowing (piling into rows) the litter during this time. While it is time expensive, windrowing heats the litter (it should be at least 130 °F or 54 °C for 3 to 4 days), reducing the pathogen load and infestation of insects such as darkling beetle, while allowing the surrounding floor to dry.

It’s also recommended that once a year the house is cleaned to the ground, disinfected, the floors salted, and dust removed as much as possible. Some producers may notice that the first batch of birds in the house after an annual cleanout does not perform as well, since the beneficial bacteria are also removed when the litter is completely removed.

Biosecurity Is Key

The biggest risk to introducing pathogens and disease to a flock is people, especially those responsible for the flock’s day-to-day management. To avoid infecting the flock, visitors to the farm should be limited and personal protective equipment should always be worn. This can include boots, mask, hair nets, coveralls and gloves and using footbaths between houses. Even though boots worn in the houses should be left at the farm, it is good practice to use disinfectant spray on shoes and floorboards when arriving at and leaving farms. Any shared equipment and the tires of vehicles should also be sprayed with disinfectant when moving between farms. Ideally, equipment that is used often should be purchased for and remain at each farm. 

Rodents can also carry pathogens into the house and infect the flock. Even if the house appears sealed, rodents may still find a way in. Insects can also be an issue, particularly for long-lived birds (25 to 65 weeks). Therefore, it is advisable to have a pest control system in place. Wild birds like ducks and geese can also introduce pathogens (e.g., avian influenza) into the flock by contaminating open water sources (e.g., ponds) or through foot traffic.

Managing poultry house environmental conditions and biosecurity takes a lot of time and resources but is essential for keeping flocks healthy and production profitable. Amlan is dedicated to developing next-generation technology to help poultry producers keep birds healthy and maintain productivity for life. Download a helpful, printable guide that summarizes the above best practices here, and check our Education Center for other posts on our ABF production best practices series.

Intestinal Health Is Key for Maximizing Production Value and Efficiency

Computer-generated illustration of gut bacteria.

A healthy, functional gastrointestinal tract that defends against pathogens and their toxins is essential for achieving peak performance in poultry and livestock. Intestinal diseases in protein production cause billions of dollars in economic loss each year, so finding effective methods to proactively protect the intestinal environment is an important task for producers, particularly for antibiotic-free (ABF) systems. Understanding how intestinal function affects the production efficiency and overall health of poultry and livestock is the first step in finding solutions to support a healthy intestinal environment. Watch our educational animated video here or read below to learn more.

Intestinal Function and Anatomy

The intestines are covered with finger-like structures called villi that increase the surface area of the intestine and whose primary function is nutrient absorption (Figure 1). The villi and the underlying tissue are also home to vast numbers of immune cells. Lining the villi are enterocytes: cells that use microvilli to absorb nutrients from the intestinal lumen into the circulatory system.

Between the enterocytes are tight junctions that regulate intestinal permeability. The enterocytes form the one-cell-thick intestinal wall which, together with a mucus covering, act as a barrier between the lumen contents and the rest of the body. To function correctly, the enterocytes need to be healthy, properly nourished and energized.

Illustration of a healthy intestine.
Figure 1: Anatomy of a healthy intestine

Defend Against Pathogen Invasion

The intestine does more than aid digestion and absorption; it acts as a gatekeeper, protecting the body against harmful pathogens and their toxins. The mucus and enterocytes that line the intestine form a barrier and are the first line of defense against the external environment. Therefore, if the intestinal environment is unhealthy and not functioning correctly, it can have a negative impact on multiple systems in the body.

In normal production settings, birds and livestock are exposed to pathogens through feed and the environment. Some pathogens are destroyed by the acidic environment of the stomach; however, some survive and establish within the microbiota of the small intestine. An imbalanced intestinal environment can result in an overgrowth of pathogens, which triggers the response that can lead to enteric disease (e.g., necrotic enteritis) or prevents animals from reaching their maximum production potential. 

Once established, virulent strains of bacteria can secrete potent toxins during rapid cellular growth and metabolism. Lipid-like toxins can also be released from bacterial cell walls when bacteria die, either naturally, from antibiotic use or due to the immune response. The toxins disrupt the tight junctions and trigger enterocyte death, causing breakdown of the protective intestinal barrier (Figure 2). The barrier breakdown impedes nutrient digestion and adsorption, limits organ function and allows toxins to enter the circulatory system.

Illustration of an unhealthy intestine.
Figure 2: A weakened intestinal barrier where bacteria and toxins have overcome the cellular defense mechanisms and weakened enterocytes cannot effectively function.

Natural Solutions to Maintain Intestinal Health

With the increase in antibiotic-free production systems, maintaining a healthy intestinal environment now requires a natural method to reduce the levels of pathogens in the intestinal environment. Amlan’s patented, natural mineral-based formulations, Varium® for poultry and NeoPrime® for swine, modify the intestinal environment by reducing pathogenic bacteria and their toxins, stimulating innate immune function and energizing enterocytes to create a strong intestinal barrier.

When Varium or NeoPrime are added to diets, pathogens and their toxins in the intestinal lumen are bound by Amlan’s proprietary, thermally activated mineral technology. The bound pathogens are then safely presented to the immune system via intestinal microfold (M) cells. Immune cells process these antigens and create more immune cells to naturally defend against invasion.

By presenting the bound antigens safely to the immune system before it is overwhelmed by high levels of pathogenic challenge, the immune system is thermally activated and prepared to mount a proper defense. After the pathogenic or toxin challenge is reduced, strengthening the epithelial cells that line the intestinal tract and keeping pathogens and toxins outside the body helps provide additional protection.

Maintaining a healthy intestinal environment is key to helping livestock and poultry perform to their maximum potential. Amlan can help, with next-generation mineral technology that reduces pathogenic challenges, strengthens the intestinal barrier and primes the immune system to naturally defend against disease. For more information, visit https://amlan.com/product/neoprime

ABF Poultry Production Best Practice Series: Water Quality

Left side of a chicken's head with infographic.

In poultry production, water is considered the most important nutrient by far, yet water quality is often overlooked. Broilers typically consume at least 1.5 pounds more water than they eat in feed, so it’s important to have water that is low in microbial contamination with acceptable mineral levels. Monitoring water quality is particularly important in antibiotic-free (ABF) production systems to keep birds as healthy and profitable as possible. Here, we take a closer look at what our industry experts consider water quality best practices for ABF poultry producers, as part of our series on strategies for producing antibiotic-free poultry.

Testing Water Quality

Samples should be collected regularly to assess water quality, as the status can often change. Our industry experts recommend testing water at least annually to determine if is safe for birds to drink and if there are any issues that need correcting. Water quality should be assessed regardless of the source (i.e., municipal, well, pond), as even city water could have issues that can affect bird performance. Both the microbial contamination (e.g., E. coli) and mineral content (e.g., iron and sodium) of the water sample should be tested.

Microbial Contamination

Water can be a vector for bacteria and other pathogens, leading to significant health issues and production losses. A poultry house water line provides ideal growing conditions for pathogens as the water is often nutrient rich and in a warm environment. The risk of microbial contamination can also increase if flood water enters ponds or wells. Wild geese and ducks could also be a source of pathogens, if the water supply is from surface water (a pond).

Microbial contamination can lead to the formation of biofilm (slime) on the surface. Biofilm is an aggregate of microorganisms connected by an extracellular matrix that is attached to a surface (e.g., pipes and storage containers). As well as a health issue, biofilm can also block nipples and reduce water flow.

Mineral Composition

Excessive mineral content, particularly sodium and iron, can be an issue with some water sources. Too much sodium can cause flushing in the birds and iron can form deposits and clog the water lines. Hardness of the water (calcium and magnesium concentration) can also cause scale to build up in the lines and cause issues such as leaking nipples. Water leaking onto the litter can create further problems such as increased ammonia production.

If minerals levels are high, nutritionists may be able to formulate for mineral imbalances. However, this is usually more expensive than treating the water, particularly for large production companies where producing a specialty diet for a single location is not economically feasible. Sand filters could be used to remove some of the iron, however reverse osmosis or a larger filtration system may be needed for removing other minerals.

Cleaning Water Lines

Water lines should be flushed regularly, particularly after using water-based supplements. The lines should also be thoroughly cleaned between flocks to remove biofilm and scale buildup. Typically, hydrogen peroxide or chlorine-based products are used. The selected products should be appropriate for the application and the manufacturer’s directions followed to ensure adequate cleaning and to prevent damage to the water lines. After cleaning, the lines should be flushed well. Water storage tanks should also be cleaned regularly to prevent mold and other pathogens growing in them.

Water Consumption

Water consumption should be monitored carefully as the amount of water consumed directly affects weight gain and feed conversion. If water intake decreases, feed intake also decreases, and productivity declines.  A decrease in water consumption may indicate an issue with water quality.

Other Water Usage

Availability of good quality water is also important for non-drinking purposes, such as cool cells used for evaporative cooling. The water lines supplying the cooling cells need to be clear and flow fully to allow the cells to work correctly. Evaporative cooling is addressed further in our next post on best practices for ventilation in ABF poultry houses.

Protect Birds From Pathogens and Biotoxins

To defend against waterborne pathogens, birds need a healthy intestinal environment that can mount an effective immune response and prevent pathogens and their biotoxins entering the circulatory system, causing disease. As well as health issues, pathogens can also cause morphological changes to the intestinal lining, decreasing the surface area available for nutrient absorption. Fortunately, natural alternatives to AGP are available to support a competent immune system, maintain intestinal integrity and promote performance.

Using high-quality water in poultry production systems is essential to keep equipment running smoothly and maintain bird health and performance. Amlan is dedicated to developing next-generation technology to help poultry producers keep birds healthy and maintain productivity for life. Download a helpful, printable guide that summarizes the above best practices here and keep checking our Education Center for other posts on our ABF production best practices series.

Varium®: An Effective Alternative to AGPs for Poultry Immunity and Intestinal Integrity

Computer-generated illustration of intestinal bacterial activity in poultry.

Protecting gut health, maximizing feed efficiency and increasing growth rates in poultry has traditionally been achieved with antibiotic growth promoters (AGPs). But with the rise of antibiotic-resistant bacteria and consumer demand for antibiotic-free (ABF) protein, the worldwide poultry industry is migrating toward ABF production systems. Poultry producers today need viable, profitable and natural alternatives to AGPs that can help maintain gut health, support efficient feed use and promote growth.

Varium® is a natural performance additive that enhances multiple aspects of the intestinal environment, creating production results consistent with those observed with AGP use. In the intestinal lumen, Varium reduces levels of pathogenic bacteria and their toxins, protecting the intestinal lining from attack. Varium also acts an enterocyte energy source, fostering healthy and strong enterocytes that can better absorb nutrients and support growth. Additionally, Varium stimulates the innate immune system to help birds naturally defend against pathogens. Continue reading to view the research demonstrating the beneficial effects Varium has on poultry immunity and intestinal integrity.

Improved Immune Competence

Birds with a healthy gut have a competent immune system that responds appropriately and is less susceptible to disease-causing bacteria and viruses. In a study conducted with Salmonella-challenged broilers at Imunova Análises Biológicas (Curitiba, Brazil), Varium helped restore immune competence and ultimately favored the development of appropriate defenses against the pathogen. The improved immune competence was demonstrated by the apparent prevention of cytotoxic T cell terminal activation (CD8+CD28 phenotype) which, when it occurs in large numbers, can render the immune system less responsive and competent in fighting against pathogen infections. Varium also restored major histocompatibility complex class II (MHC II) expression, essential for the stimulation of an antigen‑specific immune response, and increased monocyte phagocytic activity compared to the Salmonella-challenged control group. For further details of this study, contact Amlan (info@amlan.com).

Responsive to Immune System Stimuli

The ability of the immune system to prevent pathogens from establishing a successful infection is vital to keeping birds healthy and productive. The immune response to various stimuli was assessed in two Varium field trials by measuring the antibody titer from two common vaccines and assessing the prevalence of bacteria in the small intestines and digesta.

In a field trial conducted at a commercial farm in Vietnam, broilers were fed a basal diet and coccidiostat with either enramycin (at the manufacturer’s recommended dose) or Varium (0.1%) for the first 28 days. From day 29 to the end of study (either day 35 or 42), the control broilers were fed the basal diet only and the Varium group was fed the basal diet plus Varium (0.1%). Sub-samples from randomly selected birds were obtained and the data analyzed at Nong Lam University, Ho Chi Minh City.

In this trial, the infectious bronchiolitis virus (IBV) antibody titer of Varium-fed broilers was significantly increased on day 15 (P < 0.05 vs. antibiotic-fed control) and similar on day 35 to the antibiotic-fed control. Newcastle disease virus (NDV) titers were also similar on days 15 and 35 in the control and Varium groups. Antibody titers indicate the strength of the acquired immune response to vaccination. These results show that Varium can stimulate an antibody production response to vaccination that is the same as or better than broilers fed AGPs.

In another trial conducted at a university in Pakistan, broilers were fed either an AGP (zinc bacitracin, 0.01%) or Varium (0.10%) for 35 days. Varium fed birds had a higher (P < 0.05) concentration of the beneficial bacteria Lactobacilli and a lower concentration of the pathogenic bacteria Salmonella in the small intestine and digesta. This demonstrates that Varium in the diet was able to maintain a healthier intestinal microbiota. The antibody titer for NDV was also greater for Varium-fed broilers than control birds (Figure 1).

Figure 1: The Newcastle disease virus (NDV) antibody titer (by hemagglutination inhibition assay) was significantly higher (P < 0.05) in Varium-fed broilers than AGP-fed broilers on day 20 (14 days after first vaccination [intraocular and subcutaneous]) and day 35 (14 days after second vaccination [oral booster]). Different letters indicate significant differences (P < 0.05) between groups within day.

Improved Intestinal Integrity

Along with immune competence, the structure and functional integrity of the intestine is also key to reducing the risk of infection. A healthy intestinal tract and competent immune system improve the ability of the bird to block the invasion of pathogens into intestinal epithelial cells and the circulatory system.

In the Imunova Análises Biológicas study, use of a fluorescent marker demonstrated that on days 4 and 8, the increased intestinal permeability observed in the Salmonella-challenged control was mitigated with the addition of Varium to the diet (Figure 2). The reduced permeability confirmed that Varium helped maintain the structural and functional integrity of the intestinal barrier. Varium also effectively reduced excessive migration and infiltration of lymphocytes into the cecal wall, which helped dampen the inflammatory damage and improved intestinal integrity seen in Varium-treated broilers.

Figure 2: Intestinal integrity as measured by the passage of a marker. Salmonella infection resulted in increased passage of a marker from the intestine to blood on days 4 and 8 following bacterial challenge, indicating impaired mucosal integrity. Compared to the Salmonella-infected control, Varium effectively mitigated increased intestinal permeability on days 4 and 8 (P < 0.05 vs. infected control). Different letters indicate significant differences (P < 0.05) between groups within day.

Necrotic Enteritis Scores

The reduction in AGP use has triggered an increase in the occurrence of necrotic enteritis in poultry flocks. Necrotic enteritis is caused by Clostridium perfringens and can cause significant production losses. In the trials conducted in Pakistan and Vietnam, the intestinal lesion score was not different between the Varium and antibiotic-fed groups, indicating that Varium was able to reduce the occurrence of necrotic enteritis to the same extent as the AGP.

Figure 3: Necrotic enteritis lesion score (Day 35) was numerically lower in broilers fed Varium versus broilers fed AGPs.

Varium: Feed Efficiency for Poultry

These trials demonstrated that replacing AGPs in broiler diets with Varium can maintain the immune response and intestinal integrity observed with AGP use and can also potentially improve them. Varium also helped restore the immune response in pathogen-challenged broilers. The direct benefits of the immunity and intestinal integrity results in the field trials was confirmed with growth performance being similar or better than broilers fed AGP. For more information on how Varium improves productivity visit, amlan.com/product/varium.

An Antivirulence Approach to Controlling Bacteria: AGP Alternatives in Development at the Richard M. Jaffee Center for Applied Microbiology

Computer-generated image of bacteria.

The rise of multi-drug-resistant and mutant bacteria, which don’t respond to antibiotic treatment, is a concerning trend across the world. With the use of antibiotic growth promoters (AGPs) restricted in an increasing number of countries, livestock and poultry industries are looking for antibiotic-free alternatives that keep animals and birds healthy and productive. Amlan International’s Richard M. Jaffee Center for Applied Microbiology is developing industry-leading technology that helps livestock and poultry producers achieve peak antibiotic-free-performance.

Discovering new methods to combat the prevalence of resistant and mutant pathogens is just one of the topics scientists at the Richard M. Jaffee Center for Applied Microbiology are investigating. The research team at Amlan’s new state-of-the-art lab are using an antivirulence approach to control pathogens, which has also been a research focus for developing new antimicrobial drugs for humans.

Novel Alternative to Antibiotics

Unlike conventional antibiotics, antivirulence approach targets bacterial virulence factors and is aimed at disarming pathogens and modifying their behaviors by making them less harmful (less virulent) to the host. The likelihood for multi-drug-resistant and mutant bacteria is much less using this approach.

There are many options for controlling pathogens using an antivirulence approach. These antivirulence targets include:

  • Toxins
  • Secretion systems
  • Quorum sensing
  • Host-pathogen signaling
  • Adhesins
  • Biofilm formation
  • Siderophores
  • Immune evasion

Previous research at Amlan International showed exciting promise in the quorum sensing area. The Richard M. Jaffee Center for Applied Microbiology continues to conduct quorum sensing research as one component of the overall antivirulence approach to improving livestock and poultry health and production.

Bacteria Can Communicate

Quorum sensing is a communication system between bacterial cells that allows bacteria to regulate their activity in response to stimuli. This communication system involves bacteria releasing biochemicals into the environment which accumulate in the surrounding area until reaching a critical threshold concentration1. The biochemicals then bind to receptors on the bacteria, signaling gene expression.

Quorum sensing can control many functions in bacteria2 including:

  • Bacterial population
  • Virulent gene expression
  • Bioluminescence
  • Pigment generation
  • Bacterial swarming
  • Biofilm formation

Quorum Quenching Silences Bacteria

Quorum quenching is an approach which can disrupt the quorum sensing system of pathogenic bacteria, preventing cell-to-cell communication and the expression of virulence genes that could lead to their infection in the host. Quorum quenching products should reduce the chance of antibiotic resistance, since they are modifying bacteria behavior rather than killing them.

Calibrin®-Z Disrupts Quorum Sensing

Evidence of quorum quenching by Amlan’s Calibrin®‑Z biotoxin control product was published in the Journal of Agricultural and Food Chemistry. The research team at the Richard M. Jaffee Center for Applied Microbiology are continuing to build on these positive results and further quorum sensing research.

The previous study illustrated that in vitro, quorum sensing molecules can be separated out by adsorption or catalytically broken down into small fragments by Calibrin-Z. By reducing the concentration of quorum sensing biochemicals, the products can potentially disrupt the ability of pathogenic bacteria to produce toxins or reduce their virulence, since these functions are controlled through quorum sensing. 

Additionally, due to their stronger acidity, greater pore volume and greater surface area, in the same study Calibrin-Z performed better then silica, illite and kaolinite as catalysts/adsorbents in quorum sensing molecule removal.

When incubated with Vibrio harveyi, a bacterium that exhibits bioluminescence controlled via quorum signaling, Calibrin-Z reduced bacterial luminescence by 55% (from the area under the curve; Figure 1). While this demonstrated that interference in quorum sensing occurred, the bacterial numbers were not impacted, indicating the reduction in bioluminescence was achieved through quorum quenching and not by killing bacteria.

Bacterial luminescence graph.

Figure 1: Bacterial luminescence from a Vibrio harveyi culture treated with different concentrations of Calibrin-Z. Vibrio parahaemolyticus (Vp) was used as a non-luminescent negative control. At 10 mg/mL, Calibrin-Z reduced bacterial luminescence by 55% (area under the curve).

Quorum sensing is just one of the virulence factors being investigated by the research team at the Richard M. Jaffee Center for Applied Microbiology. Similarly, the antivirulence approach is just one of the next-gen technologies that is being developed in the lab to maximize livestock and poultry producer’s profits by improving the health and productivity of their flock or herd.

Stay tuned for more information about the innovative research conducted inside the Richard M. Jaffee Center for Applied Microbiology.

References

  1. Naik, S.P., Scholin, J., Ching, S., Chi, F. and Herpfer, M. (2018). Quorum Sensing Disruption in Vibrio harveyi Bacteria by Clay Materials. Journal of Agricultural and Food Chemistry, 66 (1), 40-44. DOI: 10.1021/acs.jafc.7b03918
  2. Williams, P. (2007) Quorum Sensing, Communication and Cross Kingdom Signalling in the Bacterial World. Microbiology, 153 (12), 3923−3938. DOI: 10.1099/mic.0.2007/012856-0

Amlan Highlights No Antibiotics Ever Strategy In “Innovation Nation” Episode

Terrence O'Keefe, content director at WATT Global Media | Amlan International

Many consumers worldwide believe moving to a no antibiotics ever program is a responsible way to safeguard food production and meet food security goals around the world.

To meet this growing segment of consumer demand, many poultry producers have begun looking for the right products to help shift their flocks to a no antibiotics ever program without health and production setbacks.

It was also one of the important themes discussed in the episode of “Built in America: INNOVATION NATION” on the Fox Business Network on August 30, 2020, that featured Amlan International. During that episode, viewers saw the mountains of research Amlan does to find these new mineral and animal health solutions for livestock producers.

Terrence O’Keefe, content director at WATT Global Media, was featured on the episode to share how this trend is being achieved at the farm level. The media company has provided extensive coverage on this topic to communicate the changes that consumers are starting to ask of the global livestock industry.

“One of the approaches of no antibiotics ever production that has shown some success for a lot of companies is using a combination of additives in the diet,” O’Keefe says. “It could be enzymes to allow the bird to more thoroughly digest the ration; it could include also a prebiotic or a probiotic.”

A prebiotic is a compound that helps feed the good bacteria and then you seed the bird with good bacteria by giving them the probiotic, O’Keefe says.

“Not all products are the same, so it’s important that producers test them,” he adds. “They are all safe, but how effective that mixture is going to be depends on the individual complex.”

It’s About Balanced Nutrition

Finding the right mixture of products is a challenge that takes a lot of time, money and research. Working with a team of animal health experts and nutritionists is key.

“There are many positive strategies out there to achieve less use of antibiotics in poultry production. We see this a growing segment for Amlan and one where we can provide leadership to help producers make changes in their operation that positively improve their operations and the health of their flocks,” says Flemming Mahs, President of Amlan International. “Producers tell us that they have seen positive results in challenge reduction and improved feed efficiency with these strategies.”

It’s also one of the reasons Amlan has invested considerable time and resources to create Varium®, a performance feed additive helping producers achieve healthier poultry production without the use of antibiotics. While it is not a pre- or probiotic, Varium is a natural product that works to improve feed efficiency, leading to healthier flocks and can improve producer profits.

Watch the full episode to understand how Varium improves the animal’s gut health.

The TV episode also includes perspective from Dr. Glauber Sartori Maier, an animal nutritionist for Coasul, an agricultural cooperative with 9,000 associates in 28 cities in the southern part of Brazil. Coasul has standardized on Varium for more than a year in their poultry feeding regimen when they moved to antibiotic-free production. They were recently ranked #1 in feed efficiency by the top-rated company that provides accurate comparative user data to the livestock industry.

Click here to learn more about the changes they experienced after the transition.

For more information about the no antibiotics ever trend in poultry and strategies from Amlan to make the transition, explore this section of the Amlan International Education Center.

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